1. Introduction:
The repair workshop is professionally invested and organized according to the assembly line standards of the factory in Germany. It is fully equipped with all specialized tools and equipment, such as:

• Jigs and alignment shims in various standardized sizes
• Heavy-duty overhead cranes and mobile hoists
• Specialized hydraulic presses custom-made to OEM design
• Dedicated test benches for trial runs, custom-built according to OEM specifications
• Hydraulic wrenches and torque wrenches
• Thread-locking adhesives and sealants for each component, following standard specifications
• We are capable of providing maintenance, repair, and replacement services.

2. Maintenance, Repair, and Spare Parts Replacement Services
The services we can provide include:

• Inspection and diagnostics performed by the Flender Analysis Center, including preliminary assessments, recommended actions, and estimated repair costs and timelines (if necessary).
• Supply of genuine spare parts based on manufacturer recommendations.
• In-depth condition assessment of the gearbox, along with consultation on suitable refurbishment solutions tailored to the plant’s specific needs.
• Service to restore the product’s functionality through repair or replacement of necessary components.

Scope of Repair

With specialized, high-capacity equipment, the repair workshop is capable of servicing standard FZG gearboxes across a wide and commonly used product range.

3.Why Do Customers Trust ESTEC's Services?

• The repair workshop undergoes thorough evaluations covering operational procedures, quality management, occupational safety, and environmental protection.
• Equipment is designed and specified in accordance with Flender Germany’s standards to ensure consistent quality upon delivery.
• The repair team is professionally trained and has hands-on experience with standardized procedures at Flender’s gearbox assembly plant in Germany.
• Replacement parts are guaranteed to be genuine and come with official manufacturer warranties.

4. Benefits Customers Receive When Using ESTEC’s Services

• Cost-effective: Services come with equivalent warranty coverage compared to hiring foreign experts, but at a lower cost by eliminating expenses related to accommodation, travel, and labor.
• Fast deployment: No need to spend time on visa procedures for foreign specialists.
• Readiness: Services can be carried out within 1–2 days if spare parts are available, compared to 3–4 weeks of preparation when hiring external experts.
• Guaranteed quality: Replacement parts are always correct and precise, thanks to a strict quality control process